Cartridge Heater

Cartridge Heater Specification

Lead Time
1-2 weeks

Year Built
2024

Height
Custom as per order

Capacity
As per requirement

For Use In
Heating Applications, Molds, Dies, Platens

Product Type
Cartridge Heater

Power Source
Electric

Pattern
Cartridge cylindrical

Features
High watt density, Fast heating, Robust construction, Corrosion resistant sheath

Storage Instructions
Store in a dry, clean environment

Weight
Variable as per size

Color
Metallic (Stainless Steel)

Outer Diameter
6 mm to 25 mm (customizable)

Connectivity Type
Wired (Electrical Terminals)

Noise Level
Silent/No noise

Model No
CH-SERIES

Compatible Brand
Universal/Compatible with multiple machines

Size
Customizable (Length and Diameter)

Sheath Material
Stainless Steel/INCOLOY

Heater Connection
Lead wire/Terminal pins

Leakage Current
<0.5 mA (at rated voltage)

Length Range
50 mm to 1000 mm (customizable)

Surface Load
Up to 25 W/cm2

Wattage
Up to 5 KW (customizable)

Maximum Operating Temperature
750C

Insulation Material
High purity MGO (Magnesium Oxide)

Mounting Type
Insertion type

Application
Plastic molding, Packaging, Heating of metal parts, Medical equipment

Voltage
110V, 220V, 230V, 240V, or as specified

About Cartridge Heater

Feature

Special for recumbent models, heating rod 15mm, no interference with the installation position, suitable for V6,dragon, mosquito, lizard, etc.
Experimental test data, at room temperature 25 , 60 seconds to warm up 240 .
The line is flexible, not easy to be broken, the use of high-quality metal processing of the heating rod shell does not oxidize and does not change colour, more durable.

Engineered for Precision Heating

The CH-SERIES Cartridge Heater is crafted to provide efficient, uniform heat transfer in demanding industrial environments. Its stainless steel or INCOLOY sheath enhances corrosion resistance, while its design allows for quick heat-up and rapid response. With customizable options for size and power, it accommodates a broad spectrum of applications from molds and dies to more sensitive medical equipment.

Customizable Solutions for Versatile Applications

Available in various voltages, lengths, and diameters, this cartridge heater is engineered to fit seamlessly into multiple machines and setups. Its flexibility ensures compatibility and optimal heating for processes like plastic molding, packaging, and metal part processing, supporting both OEMs and aftermarket needs. The insertion-type mounting further streamlines integration in both new and retrofit installations.

Reliability and Safety Assured

The heaters construction leverages high-purity magnesium oxide insulation and advanced wiring, ensuring reliable operation up to a surface load of 25 W/cm with minimal leakage current (<0.5 mA). Its robust build, corrosion-resistant sheath, and strict safety compliance make it a trusted component in high-precision and continuous use environments.

FAQs of Cartridge Heater:

Q: How do I install the CH-SERIES Cartridge Heater in my equipment?

A: Installation involves inserting the heater into a compatible bore or mold cavity, ensuring that the fit is snug for optimal heat transfer. The connection typeeither lead wires or terminal pinsshould be securely connected to the electrical supply following the manufacturers wiring guidelines. Proper grounding and adherence to mounting specifications are essential for safe and efficient operation.

Q: What customization options are available for this cartridge heater?

A: You can customize the CH-SERIES Cartridge Heaters length (50 mm to 1000 mm), diameter (6 mm to 25 mm), voltage (110V, 220V, 230V, 240V, or as specified), and wattage (up to 5 KW). Additionally, connection type, lead length, and terminal configuration can be tailored to your specific requirements, making it suitable for various industries and applications.

Q: When should I consider replacing my cartridge heater?

A: Replacement is recommended if the heater exhibits inconsistent heating, fails to reach the required temperature, shows visible wear or damage on the sheath, or if electrical leakage exceeds 0.5 mA. Routine inspections help detect early signs of deterioration, ensuring continued safety and performance.

Q: Where can this cartridge heater be used?

A: The CH-SERIES Cartridge Heater is suitable for plastic molding machines, packaging equipment, dies, heating metal parts, platens, and medical devices. Its versatile design makes it compatible with most major machines, serving industries ranging from manufacturing and packaging to healthcare.

Q: What is the benefit of choosing a stainless steel or INCOLOY sheath?

A: Stainless steel and INCOLOY sheaths provide excellent resistance to corrosion and oxidation, ensuring the heaters durability even in harsh environments. This results in longer service life, reduced maintenance, and reliable performance under high-temperature or moisture-prone conditions.

Q: How does the high-purity MGO insulation improve heater efficiency?

A: High-purity magnesium oxide (MGO) insulation offers superior thermal conductivity and electrical insulation. This allows the heater to achieve higher temperatures (up to 750C), support higher watt densities, and provide even heating, thereby enhancing overall process efficiency.

Q: What are the recommended storage instructions for this cartridge heater?

A: For maximum lifespan, store the cartridge heater in a clean, dry environment, protected from moisture and contaminants. Avoid physical impacts or bending the unit to prevent damage to the sheath or internal components.